In the last few days, I have made a few awesome cardboard swords. All of them are sturdy and soft enough to be used in play fights (or real fights). Just don't get hit hard on the fingers.
Orcrist
(Image courtesy of theonering.net.)
Owner: Dutch
Length: 38 inches
Balin's sword
Owner: No one in particular
Length: 23 inches
Kíli's sword
(Image courtesy of blogspot.com.)
Owner: Heidi
Length: 23 inches
Fíli's sword
(Image courtesy of theonering.net.)
Owner: Justice
Length: 15 inches
Hadhafang
(Image courtesy of sportsmansguide.com.)
Owner: No one in particular
Length: 30 inches
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